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Hager 780-210HD Roton Continuous Geared Hinge — Full Surface, Heavy Duty, Clear Anodized Aluminum
The Hager 780-210HD is a full surface aluminum continuous geared hinge from Hager's Roton 780 Series — one of the most specified geared continuous hinges in commercial construction. Available in 83-inch and 95-inch lengths, this heavy duty hinge is designed for high-traffic openings where conventional butt hinges fail under repeated stress. By distributing door weight and operational load along the full height of the opening, the Roton geared design eliminates the concentrated pivot-point stress that causes conventional hinges to sag, bind, and wear prematurely. Certified to ANSI/BHMA A156.26 Grade 1 and UL fire listed, the 780-210HD is engineered for the demands of institutional, educational, healthcare, and high-security commercial openings.
Key Features & Benefits
- Full Surface Mounting: Both leaves apply directly to the face of the door and frame — no special prep, mortising, or frame modification required. Ideal for retrofit installations on hollow metal, channel-iron, and existing commercial frames.
- Heavy Duty (HD) Rating: Engineered for commercial doors up to 300 lbs, with a wall thickness of .180 to .190" — built for high-cycle institutional openings.
- Geared Continuous Design: The interlocking gear mechanism ensures both leaves operate in unison, eliminating door sag, binding along the hinge jamb, and uneven wear common in butt hinge applications.
- Extruded 6063-T6 Aluminum Construction: Lightweight yet structurally rigid, aluminum construction resists corrosion and maintains performance in demanding environments.
- Clear Anodized Finish (US28 / 628): Anodized aluminum finish provides a durable, architectural appearance suited to aluminum storefront and hollow metal frames.
- Fire Rated: UL fire listed for use on fire-rated door assemblies — compliant with code requirements for rated openings.
- ANSI/BHMA A156.26 Grade 1 Certified: Meets the highest performance grade for continuous hinges, confirming independent third-party testing for cycle life, load capacity, and operational consistency.
- Available in 83" and 95" Lengths: Both lengths are stocked in Hager's HagerOnHand Express quick-ship program, with typical lead times of 1–2 business days.
- Finger-Pinch Protection: The full-length channel cap seals the gap between door and frame, reducing finger-pinch hazards — a critical benefit in schools, healthcare facilities, and public buildings.
- Frame Reinforcement: Installation screws run the full length of the hinge, preventing door warping along the hinge jamb and providing structural reinforcement to both door and frame.
Applications
- High-traffic institutional doors: schools, universities, hospitals, correctional facilities
- Hollow metal and channel-iron frame retrofits requiring no special prep
- Fire-rated door assemblies (UL listed)
- Exterior and interior commercial openings up to 300 lbs
- Openings where door sag, binding, or butt hinge failure is a recurring maintenance issue
- Doors in public areas where finger-pinch protection is required
Technical Details
| Feature | Details |
|---|---|
| Model Number | 780-210HD |
| Series | Hager Roton 780 Series |
| Hinge Type | Full Surface Continuous Geared Hinge |
| Grade / Duty | Heavy Duty (HD) |
| Standard | ANSI/BHMA A156.26 Grade 1 |
| Fire Rating | UL Fire Listed |
| Available Lengths | 83 Inch, 95 Inch |
| Finish | Clear Anodized Aluminum (US28 / 628) |
| Material | Extruded 6063-T6 Aluminum |
| Wall Thickness | .180 to .190 Inch (Heavy Weight) |
| Door Thickness | 1-3/4 Inch |
| Maximum Door Weight | 300 lbs |
| Quick-Ship Program | HagerOnHand Express (1–2 business days, listed lengths) |
| Brand | Hager |
| Length | 83 Inch or 95 Inch |
| Brand | Hager |
| Door Thickness | 1-3/4" Dr Thickness |
| General - US Finishes | US28 - 628/ Anodized Aluminum |
| Hinge Type | Full Surface, Continuous Hinge |
| Continuous Hinge Grade | Heavy Duty |
| Hinge Grade/Thickness | Heavy Wt .180 to .190 |
| Fire Rated | Fire Rated |
| Maximum Weight of Door | 300 Lbs |
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